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Structural steel fabricated to your drawings, with the risks named up front

You send IFC drawings and a specification. We detail, fabricate, test, coat and pack every member, and ship the records with it. This page covers what can go wrong in fabrication and how each risk is controlled.

300,000 t

Annual capacity, as published

8

Bases in South China

Q420GJC

Thick plate, Zengcheng

40 t

Single truss piece, Meihua

Alcance

Where our work starts and stops

ÍtemGGSteelYou or your engineer
Structural design and member sizes—Ingeniero responsable
Connection designIf delegated to us (see Engineering)Or fully shown on your drawings
Planos de tallerGGSteelReview and approve
Material purchase and traceabilityGGSteel—
Fabrication, welding, NDTGGSteelWitness at hold points
RecubrimientoGGSteelSpecify the system
Packing, loading, export documentsGGSteel—
MontajeOptionalYour erector, or ours
Inputs

What to send for a fixed price, and what happens if it is missing

InputIf missing, we must assumePrice risk
General arrangement and member schedule (DWG or IFC, not only PDF)Dimensions scaled from PDFAlto
Steel grades and impact test temperatureQ355B, +20 °C impactMedia
Through-thickness (Z) requirement for thick platesNingunoHigh on heavy nodes
Connection details or design forcesStandard connections, priced as estimateAlto
Weld grade or execution class, NDT rateGB weld grade 2, 20% UTMedia
Especificación de recubrimiento y protección contra incendiosPrimer onlyAlto
Delivery zones and datesOne shipmentBaja
Member types

Each member type has its own main risk

MemberHow we make itMain riskControl
Welded H beams and columnsPlates cut, assembled on an H line, flange welds by SAW, straightenedFlange tilt, web buckling on thin websRoller straightening; tilt measured per member
Columnas caja soldadasFour plates; internal diaphragms; corner welds by SAW; closing diaphragm welds by electroslagTwist; diaphragm misplaced; lamellar tearingJig assembly, balanced welding, UT of plate and joints
Plate and transfer girdersDeep webs, stiffeners, cambered profileCamber loss after weldingCamber cut into web; measured on the floor
Trusses and space framesCNC pipe profiling, jig assemblySplices and supports do not meet on siteTrial assembly; match-drilled splices
SRC and composite membersSteel cores with rebar holes, couplers, studsClash with rebarRebar modelled with the steel
Acero secundarioRoll-formed purlins, girts, bracingShort or mixed bundlesPacking list from the BOM
Proceso

Ten steps, with the record each one leaves

01

Material

Certificates matched to plates; heat numbers logged.

02

Corte

CNC flame or plasma; bevels per WPS.

03

Fit-up

Gaps, alignment and preheat checked before welding. Hold point.

04

Soldadura

Qualified welders on qualified procedures; weld map kept.

05

Correction

Straightening and heat correction within code limits.

06

Taladrado

CNC drilling from the model.

07

NDT

At the rate set by the weld grade. Hold point.

08

Dimensional check

Per member, against the shop drawing.

09

Blast and coat

Sa 2½, then the specified system.

10

Pack

Marked, bundled and photographed by zone.

Capabilities

Límites de fabricación

Limits depend on the base, the crane and the transport route. We confirm them against your drawings before quoting.

Ask every supplier: at which base will my order be made, and what is the crane capacity in that bay? Group-wide maximums do not tell you what your order gets.
ÍtemLímite
Welded H web depth200–3,000 mm
Sección de columna en caja300 × 300 a 1,800 × 1,800 mm
Espesor de placa6–100 mm
Single pieceUp to 24 m, 60 t
Trial assembly lengthUp to 90 m
Hole drillingΦ12–60 mm, 3D CNC

Limits published on the previous website; to be confirmed in writing by the factory before use.

Tiempo de entrega

When the clock starts, and what moves it

The clock starts at approval

Fabrication time counts from approved shop drawings and material on site, not from the order date.

Thick and special plate

Z-grade or high-strength plate can take longer from the mill than standard grades. Typical: 3–6 weeks.

Release by zone

Approving drawings zone by zone lets the first zone start while the rest are still in review.

Capacity booking

Large orders are split across bases by member type. We tell you which base makes what.

Changes

What a drawing change costs at each stage

Stage when the change arrivesEffectWhat we do
Before shop drawingsNingunoIncluded
During shop drawing reviewRedraw timeLogged; usually no charge
After approval, before cuttingRe-detailing; possible material re-orderCost and delay quoted before we proceed
After cutting or weldingScrap or reworkCost and delay quoted; your written approval needed
After shippingSite modificationSite fix procedure and price proposed
Nothing changes silently. Every change gets a number, a cost and a date before work continues.
Subcontracting

What we make ourselves, and what we buy in

Buyers worry that their order will be passed to an unknown workshop. We name every outside supplier in the ITP before production starts.

Evidence

What these projects demanded of fabrication

SRC box columns with rebar holes

Box columns and H beams for SRC frames across three towers and a podium.
CGN HQ

About 7,000 t of Q420GJC

Core H columns, special-shaped composite columns for a 241 m tower.
Zengcheng

36 m trusses, 40 t pieces

Single-plane atrium trusses between factory blocks.
Meihua

12,600 t to a landlocked site

Detailing, fabrication, shipping, customs and erection.
Laos
Preguntas frecuentes

Fabrication questions

Not answered here? Pregunte a un ingeniero.

Can you fabricate to AWS D1.1, EN 1090-2 or AS/NZS 5131?

We fabricate to the execution requirements your specification names, with procedures qualified to that code. Certification status for EN 1090 and AS/NZS 5131 is to be confirmed.

Yes, if your specification requires it. Otherwise we buy from mills whose certificates meet EN 10204 3.1, and the mill appears on each certificate.

Only with your engineer’s written approval. We propose the substitute with its standard and test values first.

50 t of steel or 2,000 m² of building area. Smaller packages can ship with a larger order.

Yes, at any hold point or by appointment. Live video tours are also possible.

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Welded Box Columns

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Fixed price from drawings

Send the drawings and the specification

You get an RFI list in 2 working days and a quote by member type.